TR435 AM.indd

Transcript

1 Turn Line AM TUNGALOY Tungaloy Report No. 435-E Versatile chipbreaker for highly productive turning of steel www.tungaloy.com

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3 www.tungaloy.com Turn Line AM TUNGALOY Unique chipbreaker reduces crater wear, providing high productivity and stable, long tool life

4 AM AM TUNGALOY New Finishing to medium cutting AM “Lift-Ridge” shape prevents crater wear 1 - Reduces chip contact and heat generation 1 2 - Suitable for a wide range of cutting conditions - Effective in large area of rake face 2 Specially designed protrusion and ideal chipbreaker width deliver good chip control 3 Inclination on cutting edge decreases cutting force 3 Application area New chipbreaker series "AS & AM" for priority on productivity Selection for priority Basic chipbreakers on productivity (First recommendation) (Second recommendation) 7 7 6 6 5 5 p (mm) p (mm) New a a TH 4 4 3 3 AM TM 2 2 Depth of cut Depth of cut 1 1 AS TSF 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.6 0.7 (mm/rev) Feed f f (mm/rev) Feed 4

5 Chip control Stable chip control in a wide range of machining conditions! 6 5 4 p (mm) a 3 AM 2 : CNMG120412-AM Insert 1 Depth of cut : SCM418 / 18CrMo4 Workpiece c = 300 m/min : V Cutting speed 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 : External turning Machining : Wet Coolant (mm/rev) f Feed Cutting performance High-speed cutting : CNMG120412-** T9115 Insert V : c = 300 m/min Cutting speed High carbon steel = 0.3 mm/rev : f Feed (S45C / C45) : p = 2.0 mm a Depth of cut : External turning Machining : Wet Coolant Strong resistance to crater wear! Conventional product AM 0.5 8 min. 8 min. 0.4 C o m p e r o t i t Competitor 0.3 l i C Conventional t n e v n a n o o AM 0.2 Bmax (mm) ank wear width: V 0.1 Max. fl 0 2 4 6 8 10 12 Cutting time (min.) High-feed cutting : CNMG120412-** T9115 Insert V c = 250 m/min : Cutting speed High carbon steel : = 0.5 mm/rev f Feed (S45C / C45) a : p = 2.0 mm Depth of cut : External turning Machining Strong resistance to crater wear! : Wet Coolant 0.5 Conventional product AM 5 min. 5 min. 0.4 AM 0.3 C t o r Competitor e p t m o i 0.2 Bmax (mm) ank wear width: V 0.1 n i o n a l Conventional e v o C n t Max. fl 0 2 4 6 8 Cutting time (min.) 5

6 AM Negative type Inserts Rhombic / 80° Grades Dimensions (mm) Chipbreaker I.C.dia Thick- Hole Corner a - f Coated p Application Cat. No Appearance dia radius ness (Cross section) T9115 T9125 ε ød r ød s 1 CNMG120404-AS 0.4 12.7 4.76 5.16 ●● AS 10 8 0.8 5.16 4.76 12.7 CNMG120408-AS * ●● 6 4.76 12.7 5.16 CNMG120412-AS 1.2 ●● 4 Finishing p (mm) a 2 0.2 0 0.2 0.4 0.6 0.8 1.0 18º (mm/rev) f 4.76 12.7 5.16 CNMG120408-AM 0.8 * ●● AM 10 8 5.16 CNMG120412-AM 1.2 12.7 4.76 ●● Finishing 6 1.6 12.7 4.76 5.16 CNMG120416-AM ●● to 4 p (mm) medium a 2 cutting 0.25 0 0.2 0.4 0.6 0.8 1.0 8º (mm/rev) f Rhombic / 55° Grades Dimensions (mm) Chipbreaker I.C.dia - a f Corner Thick- Hole Coated p Application Cat. No Appearance radius ness dia (Cross section) T9115 T9125 s ød ød r ε 1 DNMG150404-AS 12.7 5.16 0.4 4.76 ● AS 10 8 12.7 4.76 5.16 0.8 DNMG150408-AS * ●● 6 5.16 4.76 DNMG150412-AS 12.7 1.2 ●● 4 Finishing p (mm) a DNMG150604-AS 6.35 5.16 0.4 12.7 ● 2 0.2 5.16 12.7 6.35 DNMG150608-AS 0.8 ●● 0 0.2 0.4 0.6 0.8 1.0 18º f (mm/rev) DNMG150612-AS 12.7 1.2 6.35 5.16 ● DNMG150408-AM 12.7 4.76 5.16 0.8 * ●● AM 10 8 DNMG150412-AM 4.76 5.16 1.2 12.7 ●● Finishing 6 12.7 1.6 DNMG150416-AM 4.76 5.16 ●● to 4 p (mm) medium a DNMG150608-AM 5.16 12.7 6.35 0.8 ●● 2 cutting 0.25 12.7 6.35 DNMG150612-AM 5.16 1.2 ●● 0 0.2 0.4 0.6 0.8 1.0 8º f (mm/rev) 1.6 12.7 DNMG150616-AM 5.16 6.35 ●● Triangular / 60° Grades Dimensions (mm) Chipbreaker I.C.dia f a - Corner Hole Thick- Coated p Application Cat. No Appearance radius ness dia (Cross section) T9115 T9125 ød ε r s ød 1 0.4 3.81 TNMG160404-AS 4.76 9.525 ● AS 10 8 4.76 9.525 TNMG160408-AS 3.81 0.8 * ●● 6 9.525 4.76 3.81 TNMG160412-AS 1.2 ●● 4 Finishing p (mm) a 2 0.2 0 0.2 0.4 0.6 0.8 1.0 18º f (mm/rev) TNMG160408-AM 9.525 4.76 0.8 3.81 * ●● AM 10 8 TNMG160412-AM 9.525 4.76 1.2 3.81 ●● Finishing 6 to 4 p (mm) medium a 2 cutting 0.25 0 0.2 0.4 0.6 0.8 1.0 8º f (mm/rev) *Chipbreaker cross sections are the ones of Cat. No. with *. : Stocked items 6

7 Trigon / 80° Grades Dimensions (mm) Chipbreaker I.C.dia Thick- Corner Hole - f a Coated p Application Cat. No Appearance radius dia ness (Cross section) T9115 T9125 ød ød s r ε 1 5.16 0.4 12.7 4.76 WNMG080404-AS AS 10 8 0.8 5.16 4.76 WNMG080408-AS 12.7 * ●● 6 5.16 1.2 12.7 WNMG080412-AS 4.76 ●● 4 Finishing p (mm) a 2 0.2 0 0.2 0.4 0.6 0.8 1.0 18º (mm/rev) f WNMG080408-AM 12.7 4.76 5.16 0.8 * ●● AM 10 8 4.76 1.2 5.16 12.7 WNMG080412-AM ●● Finishing 6 5.16 1.6 WNMG080416-AM 4.76 12.7 ●● to 4 p (mm) medium a 2 cutting 0.25 0 0.2 0.4 0.6 0.8 1.0 8º f (mm/rev) : Stocked items *Chipbreaker cross sections are the ones of Cat. No. with *. Practical examples Workpiece type Hydraulic part Pipe yoke Toolholder ACLNR2525M12-A ACLNR2525M12-A Insert CNMG120408-AM CNMG120408-AM Grade T9115 T9125 S25C / C25 S25C / C25 60 mm 40 mm Workpiece material ø50 ø50 ø30 Cutting speed: V c (m/min) 180 308 (mm/rev) f Feed: 0.35 0.45 1.0 mm x 9 passes a Depth of cut: p (mm) 2.0 Cutting External turning (Continuous cutting) External turning (Continuous cutting) Machining conditions Wet Coolant Wet 350 600 300 i o f T : Tool li f e : o l l e o l i f e o T : Tool li f e : l 500 250 400 e m i t times s s m t i times e 1.2 2 . 1 6 1.6 1 . 200 300 150 g e n longer o l r n o r longer g e l 200 100 Results (pcs/corner) (pcs/corner) 100 50 No. of workpiece No. of workpiece 0 0 Competitor Competitor AM AM Compared to the competitor, AM chipbreaker While the competitor was unable to provide extended tool life by 1.6 times even in high- good chip control, AM chipbreaker delivered speed machining due to its strong resistance stable chip control even after machining 500 to crater wear. pcs, which was 1.2 times that of the competitor, resulting in excellent surface quality. 7

8 Tungaloy Scandinavia AB Tungaloy Cutting Tool Tungaloy Corporation (Head offi ce) 11-1 Yoshim a - Ko g yo d an c hi S:t Lars Väg 42A (Thailand) Co.,Ltd. Iwaki-city, Fukushima, 970-1144 Japan SE-22270 Lund, Sweden TCIF Tower 4th Fl. Phone: +81-246-36-8501 Phone: +46-462119200 1858/5-7 Bangna-Trad Road Fax: +81-246-36-8542 Fax: +46-462119207 km.5 Bangna, Bangna, Bangkok 10260 www.tungaloy.co.jp www.tungaloy.se Thailand Phone: +66-2-751-5711 Tungaloy A merica, Inc. Tungaloy Rus, LLC Fax: +66-2-751-5715 3726 N Ventura Drive 36-D Harkovsky Lane www.tungaloy.co.th Arlington Heights,IL 60004, U.S.A. 308009 Belgorod, Russia Phone: +1-888-554-8394 Phone: +7 4722 24 00 07 Tungaloy Singapore (Pte.), Ltd. Fax: +1-888-554-8392 Fax: +7 4722 24 00 08 62 Ubi Road 1, # 06-11 Oxley BizHub 2 www.tungaloyamerica.com www.tungaloy.co.jp/ru Singapore 408734 Phone: +65-6391-1833 Tungaloy C anada Tungaloy Polska Sp. z o.o. Fax: +65-6299-4557 432 Elgin St. Unit 3 ul. Genewska 24 www.tungaloy.co.jp/tspl Brantford, Ontario N3S 7P7, Canada 03-963 Warszawa, Poland Phone: +1-519-758-5779 Phone: +48-22-617-0890 Tungaloy Vietnam Fax: +1-519-758-5791 Fax: +48-22-617-0890 Unit 18, 4th Fl. Saigon Centre Building www.tungaloy.co.jp/ca www.tungaloy.co.jp/pl 65 Le Loi Blvd. Dist 1, Ho Chi Minh City, Vietnam Tungaloy de Mexico S.A. Tungaloy U.K. Ltd Phone: +84-8-3827-0201 C Los Arellano 113, The Technology Centre, Fax: +84-8-3827-0203 Parque Industrial Siglo XXI Wolverhampton Science Park www.tungaloy.co.jp/tspl Aguascalientes, AGS, Mexico 20290 Glaisher Drive, Wolverhampton Phone: +52-449-929-5410 West Midlands WV10 9RU, UK Tungaloy India Pvt. Ltd. Fax: +52-449-929-5411 Phone: +44 121 4000 231 Unit#13, B wing, 8th Fl. www.tungaloy.co.jp/mx Fax: +44 121 270 9694 Kamala Mills Compound www.tungaloy.co.jp/uk Trade World, Lower Parel (West) Tungaloy do Brasil Comércio de [email protected] Mumbai - 4000 13. India Ferramentas de Corte Ltda. Phone: +91-22-6124-8804 Tungaloy Hungary Kft Fax: +91-22-6124-8899 Rua dos Sabias N.104 Erzsébet királyné útja 125 www.tungaloy.co.jp/in 13280-000 Vinhedo, São Paulo, Brazil H-1142 Budapest, Hungary Phone: +55-19-38262757 Phone: +36 1 781-6846 Tungaloy Korea Co., Ltd Fax: +55-19-38262757 Fax: +36 1 781-6866 www.tungaloy.co.jp/br #1312, Byucksan Digital Valley 5-cha www.tungaloy.co.jp/hu Beotkkot-ro 244, Geumcheon-gu [email protected] Tungaloy Germany GmbH 153-788 Seoul, Korea Phone: +82-2-2621-6161 An der Alten Ziegelei 1 Tungaloy Tur key Fax: +82-2-6393-8952 D-40789 Monheim, Germany www.tungaloy.co.jp/kr Dudullu OSB 4. Cad No:4 Phone: +49-2173-90420-0 34776 Ümraniye Istanbul, TURKEY Fax: +49-2173-90420-19 Phone: +90 216 540 04 67 Tungaloy Malaysia Sdn Bhd www.tungaloy.de Fax: +90 216 540 04 87 50 K-2, Kelana Mall, Jalan SS6/14 www.tungaloy.com.tr Kelana Jaya, 47301 Tungaloy France S.A.S. [email protected] Petaling Jaya, Selangor Darul Ehsan ZA Courtaboeuf - Le Rio Malaysia 1 rue de la Terre de feu Tungaloy Benelux b.v. Phone: +603-7805-3222 F-91952 Courtaboeuf Cedex, France Fax: +603-7804-8563 Tjalk 70 Phone: +33-1-6486-4300 www.tungaloy.co.jp/my NL-2411 NZ Bodegraven, Netherlands Fax: +33-1-6907-7817 Phone: +31 172 630 420 www.tungaloy.fr Fax: +31 172 630 429 Tungaloy Australia Pty Ltd www.tungaloy-benelux.com Tungaloy Italia S.r.I. PO Box 2232, Rowville, Victoria 3178, Australia Via E. Andolfato 10 Tungaloy Cr oa tia Phone: +61-3-9755-8147 I-20126 Milano, Italy Fax: +61-3-9755-6070 Josipa Kozarca 4 Phone: +39-02-252012-1 www.tungaloy.com.au 10432 Bregana, Croatia Fax: +39-02-252012-65 Phone: +385 1 3326 604 www.tungaloy.it PT. Tungaloy Indonesia Fax: +385 1 3327 683 www.tungaloy.hr Tungaloy Czech s.r.o. Kompleks Grand Wisata Block AA-10 No.3-5 Cibitung Turanka 115 Tungaloy Cutting Tool Bekasi 17510, Indonesia CZ-627 00 Brno, Czech Republic Phone: +62-21-8261-5808 Phone: +420-532 123 391 (Shanghai) Co.,Ltd. Fax: +62-21-8261-5809 Fax: +420-532 123 392 Rm No 401 No.88 Zhabei www.tungaloy.co.jp/id www.tungaloy.cz Jiangchang No.3 Rd Shanghai 200436, China Tungaloy Ibérica S.L. Phone: +86-21-3632-1880 C/Miquel Servet, 43B, Nau 7 Fax: +86-21-3621-1918 Pol. Ind. Bufalvent www.tungaloy.co.jp/tcts ES-08243 Manresa (BCN), Spain Phone: +34 93 113 1360 Fax: +34 93 876 2798 www.tungaloy.es To see this product in action visit: www.tungaloy.com follow us at: facebook.com/tungaloyjapan twitter.com/tungaloyjapan www.youtube.com/tungaloycorporation Distributed by: DOWNLOAD ISO 9001 Certifi ed Dr. Carbide App QC00J0056 Tungaloy Corporation 18/10/1996 ISO 14001 Certifi ed EC97J1123 Tungaloy Group Japan site and Asian production site 26/11/1997 Produced from Recycled paper Jun. 2015 (TJ) 6740304

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